With a combined battery carousel system for the production of concrete floors and walls, Hendriks precon literally and figuratively brings together the best of both worlds. The system, unique in the world, offers a health and safety-friendly solution for installing reinforcement, recesses and installations and guarantees a concrete surface that is clean and smooth on both sides. Finishing work is therefore unnecessary. The highest visible quality is thus combined with time savings on the construction site.
The walls and floors, which are industrially produced using the combined battery carousel system, can be 'clicked together' like Lego blocks. All installation work is incorporated into the walls and floors and 'plugged in' to each other. This makes it possible to build homes faster, more sustainably, more cheaply and more efficiently.
Pure craftsmanship
Hendriks precon's combined battery carousel system is a piece of pure craftsmanship that has never been used anywhere else in the world. The automated production technique can be used for both prefab walls and prefab floors. Floor panels are normally produced horizontally, which means that the top side of the floor always requires finishing. The solution devised by Hendriks precon eliminates this finishing step. The top side of the floor is also ready for use, so the carpet can be laid straight away!
The preparatory work, such as installing reinforcement, recesses and installations, is carried out with the table in a horizontal position. This allows the work to be carried out comfortably, ergonomically and in accordance with health and safety regulations. The table is then tilted and the concrete is poured into the vertical table formwork.
Unprecedented visual quality
It is remarkable that the tables are filled with concrete from below. The air that is 'pushed' upwards leaves the table formwork via an outlet. This prevents air entrapment in the concrete mix and achieves a concrete surface of unprecedented visual quality. The floors and walls produced in this way look so beautiful that levelling is no longer necessary. The fact that the concrete is poured cleanly on both sides (ceiling and floor) not only offers a quality advantage but also saves hours on the construction site because no finishing work is required.
Extensive automation
An important advantage of the combined battery carousel system is the high degree of automation and ease of use. In a horizontal position, collapse protection devices for doors and windows as well as wire holes for attaching walls can be installed comfortably and in accordance with health and safety regulations. After the concrete parts have been unloaded, the table is also cleaned and oiled fully automatically – ready for the next floor or wall.
The high degree of automation not only ensures that personnel can be deployed optimally, but also supports the smart and efficient use of raw materials. This way, it cuts both ways.
Extensive production line
The production line where the combined battery carousel system is used comprises no fewer than 30 production tables measuring 8 x 3.5 metres. The system can be used to produce floors and walls of various sizes. For the final dimensions, bottom, top and side mouldings can be used, with accessories and spacers if required. However, provisions can also be made in the mould for even greater variety and flexibility. In principle, anything is possible.
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